Teach-free intelligent welding system

Due to the characteristics of non-standard design, small batch size and complex form, most welding operations are still labor-intensive industries. In the current environment of rising labor costs, the disadvantages of such traditional operation methods are high and the welding quality is unstable.

Smart Welding products mainly include Smart Welding teach-in free system, 3D vision, weld tracking/Touchsense. Based on the independent and in-depth development of KUKA.SimPro, by importing the product model, it can automatically avoid obstacles and plan the welding trajectory of the product, realize offline programming and free teaching, and effectively ensure the accuracy of the weld. The product can be placed at will, without precise positioning, the system is equipped with intelligent 3D visual scanning to accurately match the weld, and start welding with one click. In addition, the system can be linked to the positioner, and supports the optional ground rail, sky rail, and high flexibility welding platform, which is suitable for the welding of small batches and multi-variety products.

Specifically, the advantages of this product are as follows:

1. Automatic planning of robot path and attitude, automatic obstacle avoidance

2. The weld supports one-click generation

3. Visual automatic positioning of the workpiece, no need for precise positioning of the product

4. Support laser tracking or seam finding

5. Support synchronous welding of slide rail and dual-axis positioner

6. Complex reachable scenarios such as weldable circles and space curves can be welded

7. The same kind of workpiece only needs to be configured once, and the project is automatically matched

8. Welds support manual modification and management

9. The station supports output statistics and real-time status monitoring